Unified inch · UNF
1-1/2-12 UNF tap drill size
For general work, OSG suggests 65–70% of full thread. Harder materials and deep holes want less; the calculator sets it from your material.
Cut tap
1-27/64
1.4219" · 72% thread
Form tap
1-15/32
1.4688" · 55% thread
Pick your material for its % of thread, tapping RPM and the rigid-tap code.
Thread dimensions
- Major Ø
- 1.5000" (38.100 mm)
- Threads per inch
- 12 (pitch 0.0833")
- Pitch Ø (basic)
- 1.4459" (36.725 mm)
- Minor Ø (internal, basic)
- 1.4098" (35.809 mm)
- Thread depth (internal)
- 0.0451" (1.146 mm)
Basic sizes of the 60° form. Tolerance classes (2B/3B) set the limits around them.
Cut tap drills
For a cutting (fluted or spiral) tap. Every standard drill from 50% to 85% thread; suggested rows are in the 65–70% band.
| Drill | Ø in | Ø mm | Thread |
|---|---|---|---|
| 36 mm | 1.4173 | 36.00 | 76% |
| 1-27/64 | 1.4219 | 36.12 | 72% |
| 36.5 mm | 1.4370 | 36.50 | 58% |
| 1-7/16 | 1.4375 | 36.51 | 58% |
Form tap drills
A form (roll) tap displaces metal instead of cutting it, so it needs a bigger hole. Every standard drill from 50% to 85% thread; suggested rows are in the 65–70% band.
| Drill | Ø in | Ø mm | Thread |
|---|---|---|---|
| 1-29/64 | 1.4531 | 36.91 | 83% |
| 37 mm | 1.4567 | 37.00 | 76% |
| 1-15/32 | 1.4688 | 37.31 | 55% |
3-wire measurement
- Best wire size
- 0.0481" (1.222 mm)
- Over wires, at basic pitch Ø
- 1.5180" (38.558 mm)
For the external thread (the screw). The best wire touches the flanks at the pitch diameter.
Sources
- ASME B1.1 — Unified Inch Screw Threads (UN and UNR thread form)
- OSG — Tap drill size and pitch diameter limit chart (formula, suggested % of full thread)
- Cutting Tool Engineering — "Threads will roll": form tap hole size = D − 0.0068 × % / TPI
- ASME B94.11M — Twist drills (fractional, number, letter and metric sizes)
- NIST (NBS) Letter Circular 23 and Pratt & Whitney — three-wire thread measurement, best wire size