ISO metric · fine
M42 × 2 tap drill size
For general work, OSG suggests 65–70% of full thread. Harder materials and deep holes want less; the calculator sets it from your material.
Cut tap
40 mm
1.5748" · 77% thread
Form tap
41 mm
1.6142" · 74% thread
Pick your material for its % of thread, tapping RPM and the rigid-tap code.
Thread dimensions
- Major Ø
- 42.000 mm (1.6535")
- Pitch
- 2 mm
- Pitch Ø (basic)
- 40.701 mm (1.6024")
- Minor Ø (internal, basic)
- 39.835 mm (1.5683")
- Thread depth (internal)
- 1.083 mm (0.0426")
Basic sizes of the 60° form. Tolerance classes (6H) set the limits around them.
Cut tap drills
For a cutting (fluted or spiral) tap. Every standard drill from 50% to 85% thread; suggested rows are in the 65–70% band.
| Drill | Ø in | Ø mm | Thread |
|---|---|---|---|
| 40 mm | 1.5748 | 40.00 | 77% |
| 1-37/64 | 1.5781 | 40.08 | 74% |
| 1-19/32 | 1.5938 | 40.48 | 58% |
| 40.5 mm | 1.5945 | 40.50 | 58% |
Form tap drills
A form (roll) tap displaces metal instead of cutting it, so it needs a bigger hole. Every standard drill from 50% to 85% thread; suggested rows are in the 65–70% band.
| Drill | Ø in | Ø mm | Thread |
|---|---|---|---|
| 1-39/64 | 1.6094 | 40.88 | 82% |
| 41 mm | 1.6142 | 41.00 | 74% |
| 1-5/8 | 1.6250 | 41.28 | 53% |
3-wire measurement
- Best wire size
- 1.155 mm (0.0455")
- Over wires, at basic pitch Ø
- 42.433 mm (1.6706")
For the external thread (the screw). The best wire touches the flanks at the pitch diameter.
Sources
- ISO 261 / ISO 262 — ISO general purpose metric screw threads: general plan and selected sizes
- OSG — Tap drill size and pitch diameter limit chart (formula, suggested % of full thread)
- Cutting Tool Engineering — "Threads will roll": form tap hole size = D − 0.0068 × % / TPI
- ASME B94.11M — Twist drills (fractional, number, letter and metric sizes)
- NIST (NBS) Letter Circular 23 and Pratt & Whitney — three-wire thread measurement, best wire size