Turning troubleshooter · Finish
Built-up edge
Workpiece material welds onto the edge, then tears off, taking coating with it. Common in soft steel, stainless and aluminum.
Likely causes
- Cutting too cool: speed too low
- Sticky, gummy material
- An edge or geometry too negative
What to change
Fixes both makers give come first. Change one thing at a time, and see what it does.
- 1
Raise the cutting speed
Sandvik · Mitsubishi
- 2
Use a sharper, more positive insert
Sandvik · Mitsubishi
- 3
Use a PVD-coated or adhesion-resistant grade
Sandvik · Mitsubishi
- 4
Raise the feed
Mitsubishi
- 5
Turn the coolant on
Mitsubishi
Work it out
- Surface finish predictor — the feed an Ra callout allows
- Turning speeds & feeds — a starting speed, feed and depth for your insert
Often comes with
Sources
Written in our own words from each maker's troubleshooting guide.