Turning troubleshooter · Insert wear
Edge deforms or overheats
The edge sags, bulges or glows: the corner looks pushed down or out. Size and finish go off fast.
Likely causes
- Too much heat and pressure: speed and feed too high
- A grade too soft for the heat
- Too little coolant
What to change
Fixes both makers give come first. Change one thing at a time, and see what it does.
- 1
Lower the speed and feed
If the edge is pushed down, lower the feed first; if it bulges at the flank, the speed.
Sandvik · Mitsubishi
- 2
Use a more open, positive geometry
Sandvik · Mitsubishi
- 3
Use a more heat-resistant grade
Sandvik
- 4
Get more coolant to the edge
Sandvik
- 5
Take a lighter cut
Mitsubishi
Work it out
- Turning speeds & feeds — a starting speed, feed and depth for your insert
Often comes with
Sources
Written in our own words from each maker's troubleshooting guide.