ISO metric · fine
M3 × 0.35 tap drill size
For general work, OSG suggests 65–70% of full thread. Harder materials and deep holes want less; the calculator sets it from your material.
Cut tap
2.7 mm
0.1063" · 66% thread
Form tap
2.8 mm
0.1102" · 84% thread
Pick your material for its % of thread, tapping RPM and the rigid-tap code.
Thread dimensions
- Major Ø
- 3.000 mm (0.1181")
- Pitch
- 0.35 mm
- Pitch Ø (basic)
- 2.773 mm (0.1092")
- Minor Ø (internal, basic)
- 2.621 mm (0.1032")
- Thread depth (internal)
- 0.189 mm (0.0075")
Basic sizes of the 60° form. Tolerance classes (6H) set the limits around them.
Cut tap drills
For a cutting (fluted or spiral) tap. Every standard drill from 50% to 85% thread; suggested rows are in the 65–70% band.
| Drill | Ø in | Ø mm | Thread |
|---|---|---|---|
| #37 | 0.1040 | 2.64 | 79% |
| 2.7 mmsuggested | 0.1063 | 2.70 | 66% |
| #36suggested | 0.1065 | 2.71 | 65% |
Form tap drills
A form (roll) tap displaces metal instead of cutting it, so it needs a bigger hole. Every standard drill from 50% to 85% thread; suggested rows are in the 65–70% band.
| Drill | Ø in | Ø mm | Thread |
|---|---|---|---|
| 2.8 mm | 0.1102 | 2.80 | 84% |
| #34 | 0.1110 | 2.82 | 76% |
| #33 | 0.1130 | 2.87 | 55% |
3-wire measurement
- Best wire size
- 0.202 mm (0.0080")
- Over wires, at basic pitch Ø
- 3.076 mm (0.1211")
For the external thread (the screw). The best wire touches the flanks at the pitch diameter.
Sources
- ISO 261 / ISO 262 — ISO general purpose metric screw threads: general plan and selected sizes
- OSG — Tap drill size and pitch diameter limit chart (formula, suggested % of full thread)
- Cutting Tool Engineering — "Threads will roll": form tap hole size = D − 0.0068 × % / TPI
- ASME B94.11M — Twist drills (fractional, number, letter and metric sizes)
- NIST (NBS) Letter Circular 23 and Pratt & Whitney — three-wire thread measurement, best wire size