ISO metric · coarse
M3 × 0.5 tap drill size
For general work, OSG suggests 65–70% of full thread. Harder materials and deep holes want less; the calculator sets it from your material.
Cut tap
2.6 mm
0.1024" · 62% thread
Or #38 (0.1015") for 65%
Form tap
2.8 mm
0.1102" · 59% thread
Or 7/64 (0.1094") for 65%
Pick your material for its % of thread, tapping RPM and the rigid-tap code.
Thread dimensions
- Major Ø
- 3.000 mm (0.1181")
- Pitch
- 0.5 mm
- Pitch Ø (basic)
- 2.675 mm (0.1053")
- Minor Ø (internal, basic)
- 2.459 mm (0.0968")
- Thread depth (internal)
- 0.271 mm (0.0107")
Basic sizes of the 60° form. Tolerance classes (6H) set the limits around them.
Cut tap drills
For a cutting (fluted or spiral) tap. Every standard drill from 50% to 85% thread; suggested rows are in the 65–70% band.
| Drill | Ø in | Ø mm | Thread |
|---|---|---|---|
| #40 | 0.0980 | 2.49 | 79% |
| 2.5 mm | 0.0984 | 2.50 | 77% |
| #39 | 0.0995 | 2.53 | 73% |
| #38suggested | 0.1015 | 2.58 | 65% |
| 2.6 mm | 0.1024 | 2.60 | 62% |
| #37 | 0.1040 | 2.64 | 55% |
Form tap drills
A form (roll) tap displaces metal instead of cutting it, so it needs a bigger hole. Every standard drill from 50% to 85% thread; suggested rows are in the 65–70% band.
| Drill | Ø in | Ø mm | Thread |
|---|---|---|---|
| 7/64suggested | 0.1094 | 2.78 | 65% |
| #35 | 0.1100 | 2.79 | 61% |
| 2.8 mm | 0.1102 | 2.80 | 59% |
| #34 | 0.1110 | 2.82 | 53% |
3-wire measurement
- Best wire size
- 0.289 mm (0.0114")
- Over wires, at basic pitch Ø
- 3.108 mm (0.1224")
For the external thread (the screw). The best wire touches the flanks at the pitch diameter.
Sources
- ISO 261 / ISO 262 — ISO general purpose metric screw threads: general plan and selected sizes
- OSG — Tap drill size and pitch diameter limit chart (formula, suggested % of full thread)
- Cutting Tool Engineering — "Threads will roll": form tap hole size = D − 0.0068 × % / TPI
- ASME B94.11M — Twist drills (fractional, number, letter and metric sizes)
- NIST (NBS) Letter Circular 23 and Pratt & Whitney — three-wire thread measurement, best wire size